Vector Dielines & Prepress Standards
Production-Calibrated for Rotogravure & Digital
Eliminate plate remake delays and seal misalignment. Access verified CAD dieline templates featuring exact outer bleed lines, zipper exclusion heat zones, laser tear scores, and white ink underlay masks.
The 6 Core Prepress Engineering Standards
Before engraving electronic rotogravure copper cylinders or generating 1-bit TIFF plates for HP Indigo, our prepress team verifies customer artwork against these 6 calibrated parameters.
Outer Bleed Allowance
Background colors, artwork patterns, and full-bleed photography must extend 3mm beyond the final perimeter cut lines to prevent white unprinted margins during rotary slitting and die-cutting.
Safe Text & Barcode Margin
Keep all critical typography, regulatory nutrition panels, barcodes, and logos at least 5mm away from outer heat seals, bottom gusset creases, and side fin folds.
Zipper Exclusion Zone
Ultrasonic and thermal zipper welding jaws apply intense heat and compression. No small legal text, fine lines, or GS1 barcodes should enter this top zone to avoid distortion.
Tear Notch & Laser Score Offset
Mechanical tear notches or laser score lines are positioned safely above the recloseable zipper track, ensuring consumers can easily tear open the pouch without damaging the resealable track.
Minimum Stroke & Knockout Type
Positive line weights must be at least 0.2mm (0.57pt). Reverse white knockout type on dark multi-color backgrounds requires a minimum of 5.5pt bold to eliminate liquid ink bridging.
White Ink Underlay Channel
When printing on metallized VMPET, pure foil, or transparent barrier films, create a dedicated spot separation layer named "WHITE" to control opacity behind four-color process CMYK artwork.
Vector Dieline Engineering Matrix
Download verified Adobe Illustrator (.AI) and vector PDF dielines pre-calibrated to our machinery.
| Pouch Format | Standard Fill Weights | Reference Dieline Dimensions (W × H + Gusset) | Key Tooling Features | Action |
|---|---|---|---|---|
| Stand-Up Pouch (Doypack) | 100g, 250g, 500g, 1kg | 160 × 230 + 80 mm (6.3" × 9.0" + 3.1") | Round / K-Seal base, PTC zipper, tear notch | |
| Quad-Seal Pouch (Box Bag) | 250g, 500g, 1kg, 2.5kg, 5kg | 140 × 330 + 95 mm (5.5" × 13.0" + 3.7") | 4 reinforced corner seals, flat base, valve ready | |
| Flat Bottom Coffee Bag | 250g (8oz), 500g (16oz), 1kg (2.2lb) | 130 × 200 + 70 mm (5.1" × 7.9" + 2.8") | 5 display panels, pull-tab pocket zipper, valve | |
| Spout Pouch for Liquids | 100ml, 250ml, 500ml, 1,000ml | 120 × 180 + 70 mm (4.7" × 7.1" + 2.8") | Corner 45° or center top spout, anti-choke cap | |
| Bag-in-Box System (Liner & Box) | 1.5L, 3L, 5L, 10L, 20L | 175 × 175 × 255 mm (Box) + Multi-ply Liner | Vitop tap fitment dieline + auto-bottom corrugated box | |
| Side Gusset Pouch | 250g, 500g, 1kg, 5kg | 120 × 340 + 70 mm (4.7" × 13.4" + 2.8") | Back central fin seal, tin-tie reclose compatible | |
| Flat Lay-Flat Pouch | 50g, 100g, 200g, 500g | 150 × 220 mm (5.9" × 8.7") | 2D flat perimeter seal, Euro hang hole option | |
| Pillow Pouch (Back-Fin Seal) | 30g, 50g, 150g, 500g | 140 × 210 mm (5.5" × 8.3") | High-speed VFFS fin or lap seal, nitrogen flush | |
| Stick Pack Pouch | 2g, 5g, 10g, 25g | 30 × 130 mm (1.2" × 5.1") | Slender multi-lane form-fill-seal, laser tear notch | |
| 3-Side Seal Flat Sachet | 10g, 50g, 100g, 250g | 100 × 150 mm (3.9" × 5.9") | Perimeter vacuum seal, sample dose packaging | |
| 4-Side Seal Sterile Sachet | 5g, 15g, 50g | 80 × 120 mm (3.1" × 4.7") | Hermetic perimeter seal, medical / pharma grade | |
| Spouted Stand-Up Pouch | 250ml, 500ml, 1L, 2L | 150 × 230 + 80 mm (5.9" × 9.1" + 3.1") | Rigid base standing, wide-bore pouring neck | |
| Kraft Paper Barrier Pouch | 100g, 250g, 500g, 1kg | 160 × 240 + 80 mm (6.3" × 9.4" + 3.1") | FSC certified natural kraft exterior, food barrier | |
| 100% Recyclable Mono-PE Pouch | 100g, 250g, 500g, 1kg | 160 × 230 + 80 mm (6.3" × 9.0" + 3.1") | SPI Code 4 circular recycle, EVOH high barrier | |
| Child-Resistant Pouch (CR) | 1g, 50g, 250g, 500g | 120 × 200 + 60 mm (4.7" × 7.9" + 2.4") | 16 CFR § 1700.20 certified dual-action push lock | |
| Carry Handle Heavy-Duty Pouch | 2.5kg, 5kg, 10kg, 15kg | 320 × 520 + 160 mm (12.6" × 20.5" + 6.3") | Reinforced 3-hole punch handle, puncture nylon | |
| Custom Shaped Pouch | 30ml to 1,000ml custom | Tailored CAD die profile | CNC laser-cut contour silhouette, promotional |
Official Technical Data Sheets & Certifications
Download verified factory audit reports, food contact compliance statements, and laboratory barrier testing protocols.
FDA 21 CFR 177 Food Contact Declaration
Official laboratory declaration of non-objection for direct food contact polymers, inks, and adhesives under US FDA standards.
EU Regulation No 10/2011 Migration Testing
Overall and specific migration test summaries for aqueous, acidic, and fatty food contact simulants verified by SGS.
BRCGS Packaging Materials Issue 6
Global Food Safety Initiative (GFSI) benchmarked audit report verifying our Class 100,000 cleanroom manufacturing protocols.
ISO 9001:2015 Quality Management
Full-scope certification covering electronic cylinder engraving, solventless lamination, and automated pouch conversion.
Barrier Transmission Protocol (OTR / WVTR)
ASTM D3985 (Coulometric Oxygen Sensor) and ASTM F1249 (Modulated Infrared Water Vapor Sensor) standard testing procedures.
CEFLEX Recyclability Guidelines
Design for circularity validation report for QINPACK 100% Mono-PE and Mono-PP high-barrier flexible structures.
Tailor-Made CAD Dielines for Your Exact Product Volume
If our standard dimensions do not match your product fill volume or shipping carton grid, our prepress engineers generate custom vector dielines within 4 hours.